Assessor Resource

AURVTN012
Install vehicle sunroofs

Assessment tool

Version 1.0
Issue Date: May 2024


This unit describes the performance outcomes required to position and install sunroofs in vehicles or machinery. It involves preparing for the task, selecting and using tools and equipment, developing and preparing templates, marking out and cutting roof panels, preparing cut edges, installing, sealing and finishing sunroof to manufacturer specifications, and completing workplace processes and documentation.

It applies to those working in the automotive service and repair industry.

No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to install vehicle sunroof

1.1 Job requirements are determined from workplace instructions

1.2 Sunroof installation information is sourced and interpreted from manufacturer and original equipment manufacturer (OEM) specifications and workplace procedures

1.3 Sunroof and materials are sourced and inspected for quality

1.4 Hazards associated with the work are identified and risks are managed

1.5 Tools and equipment are sourced and checked for serviceability

1.6 Work is planned to identify suitable installation methods, minimise waste, and prevent damage to vehicle

2. Fabricate template for sunroof

2.1 Suitable template materials are selected

2.2 Template is fabricated according to sunroof specifications and workplace procedures

3. Mark out and cut roof panels, and prepare cut edges

3.1 Accurate measurements are taken and template is used to mark out roof area to be cut

3.2 Roof panels are cut and trimmed using approved methods and equipment, including vehicle protection equipment, and according to manufacturer specifications, workplace procedures, and safety and environmental requirements

3.3 Cut edges are filed and prepared for sunroof installation

3.4 Cut roof panel is reinforced according to OEM or approved agency’s structural requirements

3.5 Marking out and cutting are completed without causing damage to vehicle or components

4. Install sunroof

4.1 Sunroof is lifted into place without causing damage to vehicle or components

4.2 Sunroof fit is installed and checked prior to sealing

4.3 Sunroof is sealed according to manufacturer specifications

4.4 Installed sunroof is checked for safe operation and is leak tested

5. Complete work processes

5.1 Final inspection is made to ensure work meets workplace expectations and vehicle is presented ready for use

5.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

5.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

5.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance, range of conditions and foundation skills:

install a sunroof to a vehicle.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to installing vehicle sunroofs, including procedures for:

selecting and using personal protecting equipment (PPE)

manually handling sunroofs

using tools and equipment

environmental requirements, including procedures for trapping, storing and disposing of waste materials

sunroof installation methods and techniques, including:

tools, equipment and materials to install vehicle sunroof

identifying sunroof specifications and fitting location

measuring and marking procedures prior to cutting vehicle roof and installing the sunroof

template fabrication techniques

panel and trim cutting procedures

panel reinforcing methods

procedures for protecting vehicle and components when installing sunroofs

procedures for final inspection and testing of fitted vehicle sunroof.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the vehicle sunroofs they have installed, e.g. work orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive workplace or simulated workplace

workplace instructions

sunroof installation instructions, methods and specifications

materials to fabricate templates to sunroof specifications

vehicle or frame requiring the installation of a sunroof

vehicle sunroof

tools, equipment and materials appropriate for installing vehicle sunroofs, including required PPE.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to install vehicle sunroof

1.1 Job requirements are determined from workplace instructions

1.2 Sunroof installation information is sourced and interpreted from manufacturer and original equipment manufacturer (OEM) specifications and workplace procedures

1.3 Sunroof and materials are sourced and inspected for quality

1.4 Hazards associated with the work are identified and risks are managed

1.5 Tools and equipment are sourced and checked for serviceability

1.6 Work is planned to identify suitable installation methods, minimise waste, and prevent damage to vehicle

2. Fabricate template for sunroof

2.1 Suitable template materials are selected

2.2 Template is fabricated according to sunroof specifications and workplace procedures

3. Mark out and cut roof panels, and prepare cut edges

3.1 Accurate measurements are taken and template is used to mark out roof area to be cut

3.2 Roof panels are cut and trimmed using approved methods and equipment, including vehicle protection equipment, and according to manufacturer specifications, workplace procedures, and safety and environmental requirements

3.3 Cut edges are filed and prepared for sunroof installation

3.4 Cut roof panel is reinforced according to OEM or approved agency’s structural requirements

3.5 Marking out and cutting are completed without causing damage to vehicle or components

4. Install sunroof

4.1 Sunroof is lifted into place without causing damage to vehicle or components

4.2 Sunroof fit is installed and checked prior to sealing

4.3 Sunroof is sealed according to manufacturer specifications

4.4 Installed sunroof is checked for safe operation and is leak tested

5. Complete work processes

5.1 Final inspection is made to ensure work meets workplace expectations and vehicle is presented ready for use

5.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

5.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

5.4 Workplace documentation is processed according to workplace procedures

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Materials must include:

sunroof

templates

adhesives and sealants

fasteners

cleaning materials.

Tools and equipment must include:

personal protective equipment (PPE)

measuring equipment

marking out equipment

metal or panel cutting equipment

vehicle protection equipment.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

selecting and using PPE

manually handling sunroofs

using tools and equipment

environmental requirements, including procedures for trapping, storing and disposing of waste materials.

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance, range of conditions and foundation skills:

install a sunroof to a vehicle.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to installing vehicle sunroofs, including procedures for:

selecting and using personal protecting equipment (PPE)

manually handling sunroofs

using tools and equipment

environmental requirements, including procedures for trapping, storing and disposing of waste materials

sunroof installation methods and techniques, including:

tools, equipment and materials to install vehicle sunroof

identifying sunroof specifications and fitting location

measuring and marking procedures prior to cutting vehicle roof and installing the sunroof

template fabrication techniques

panel and trim cutting procedures

panel reinforcing methods

procedures for protecting vehicle and components when installing sunroofs

procedures for final inspection and testing of fitted vehicle sunroof.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of tasks.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the vehicle sunroofs they have installed, e.g. work orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive workplace or simulated workplace

workplace instructions

sunroof installation instructions, methods and specifications

materials to fabricate templates to sunroof specifications

vehicle or frame requiring the installation of a sunroof

vehicle sunroof

tools, equipment and materials appropriate for installing vehicle sunroofs, including required PPE.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job requirements are determined from workplace instructions 
Sunroof installation information is sourced and interpreted from manufacturer and original equipment manufacturer (OEM) specifications and workplace procedures 
Sunroof and materials are sourced and inspected for quality 
Hazards associated with the work are identified and risks are managed 
Tools and equipment are sourced and checked for serviceability 
Work is planned to identify suitable installation methods, minimise waste, and prevent damage to vehicle 
Suitable template materials are selected 
Template is fabricated according to sunroof specifications and workplace procedures 
Accurate measurements are taken and template is used to mark out roof area to be cut 
Roof panels are cut and trimmed using approved methods and equipment, including vehicle protection equipment, and according to manufacturer specifications, workplace procedures, and safety and environmental requirements 
Cut edges are filed and prepared for sunroof installation 
Cut roof panel is reinforced according to OEM or approved agency’s structural requirements 
Marking out and cutting are completed without causing damage to vehicle or components 
Sunroof is lifted into place without causing damage to vehicle or components 
Sunroof fit is installed and checked prior to sealing 
Sunroof is sealed according to manufacturer specifications 
Installed sunroof is checked for safe operation and is leak tested 
Final inspection is made to ensure work meets workplace expectations and vehicle is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored 
Tools and equipment are checked, reported if faulty, and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 
Job requirements are determined from workplace instructions 
Sunroof installation information is sourced and interpreted from manufacturer and original equipment manufacturer (OEM) specifications and workplace procedures 
Sunroof and materials are sourced and inspected for quality 
Hazards associated with the work are identified and risks are managed 
Tools and equipment are sourced and checked for serviceability 
Work is planned to identify suitable installation methods, minimise waste, and prevent damage to vehicle 
Suitable template materials are selected 
Template is fabricated according to sunroof specifications and workplace procedures 
Accurate measurements are taken and template is used to mark out roof area to be cut 
Roof panels are cut and trimmed using approved methods and equipment, including vehicle protection equipment, and according to manufacturer specifications, workplace procedures, and safety and environmental requirements 
Cut edges are filed and prepared for sunroof installation 
Cut roof panel is reinforced according to OEM or approved agency’s structural requirements 
Marking out and cutting are completed without causing damage to vehicle or components 
Sunroof is lifted into place without causing damage to vehicle or components 
Sunroof fit is installed and checked prior to sealing 
Sunroof is sealed according to manufacturer specifications 
Installed sunroof is checked for safe operation and is leak tested 
Final inspection is made to ensure work meets workplace expectations and vehicle is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored 
Tools and equipment are checked, reported if faulty, and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 

Forms

Assessment Cover Sheet

AURVTN012 - Install vehicle sunroofs
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

AURVTN012 - Install vehicle sunroofs

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: